Manual packing line

We also offer tailor-made solutions for smaller producers. The sample line consists of conveying elements, a packing and sorting machine, and a labeller. Each project is adapted to match the technical requirements and the available space.

The features and benefits of the manual packing line

Accurate verification of the weight of each product to minimize overweighing and increase product savings

The visual inspection enables a final check of the quality of the packed product

Increase sorting and packing process productivity with systems that control the performance of the whole line

A reporting system that gives insight into the productivity of the entire line and the time it takes to complete orders

Ergonomic design that enables easy and intuitive interaction of production workers with the machines

Possibility to customize the solution according to each client’s different production requirements

The signal communication of all line components meets all safety standards

A solution for inspecting the most demanding products

A diagram of the line

The line consists of machines that can also be purchased separately:

1

Miweigh manual scale system

MiWeigh is an intelligent performance management tool designed to improve the process of weighing food products into trays.

MiWeigh is an intelligent performance management tool designed to improve the process of weighing food products into trays. The MiWeigh combines positive and negative weighing units on production lines where automation is difficult.

 

Features and benefits:

  • Master/Slave system so the whole line can be controlled by 1 person regardless of how many scales are on the line
  • Maximum output with minimum giveaway
  • High speed load-cell and direct feedback, so no lost weights through the proces
  • Clear and simple setup of the programs and individual scales
  • Web based system, so no ongoing cost for servers or licenses
  • Live viewing of performance and production at any moment
  • Live cost per pack at any time
  • All scales are ‘plug & play’ and can be moved around from any position or line
  • Takes away any human error on setup with the recipe selector
2

Lidding conveyor

This conveyor is used to transport containers with vegetables. We offer different types and shapes of conveyor belt conveyors.

Description:

This conveyor is used to transport containers with vegetables. We offer different types and shapes of conveyor belt conveyors.  

Features and advantages

  • A hygienic design for safe transport of packages
  • An ergonomic design of the belt conveyor ensures easy and fast cleaning, thus saving time and labour costs
  • Use of high quality materials for the fruit and vegetable segment
  • Possibility to design a conveyor according to individual needs and requirements
3

Revolution traysealer

The Revolution traysealer makes it possible to seal trays with containers filled with tomatoes with film on the top.

Description:

The Revolution traysealer makes it possible to seal trays with containers filled with tomatoes with film on the top. The fastest all-electric vegetable container traysealer available on the market. The machine allows the topseal shrink film to be bonded to the container, preventing spillage of packaged tomatoes and giving the packaging an attractive and hygienic appearance. The Revolution traysealer is designed for customers who are interested in automating the packaging process and want to achieve high sealing efficiency.

The operating capacity of the Revolution traysealer is 16-18 cycles per minute. The technology used makes the traysealer perfectly suitable for producers of fresh fruit and vegetables, as well as ready-made meals.

Thanks to its lightweight design, the unit is very easy to operate and maintain.

Purpose

  • Soft fruit
  • Processed fruit and vegetables
  • Tomatoes
  • Salads and herbs
  • Mushrooms
  • Ready-made meals
  • Dips and sauces
  • Processed meat
  • Poultry
  • Fish

Features and advantages

  • Extended use-by date of products packaged in topseal with modified atmosphere packaging (MAP) and vacuum packaging (MAP-V), as well as the SkinPack technology
  • The traysealer makes it possible to achieve savings on packaging by replacing expensive lids with shrink film
  • Flexibility in terms of packaging formats
  • Reduced plastic consumption – the lid is about 13 g of plastic and the shrink film is just over 1 g – savings compared to flowpack film
  • Thanks to its intuitive and user-friendly touch screen and the quick exchange of parts, the traysealer is easy to operate
  • A clear and easy to read touch screen provides real-time information on the status, performance, and diagnostics of the unit
  • Thanks to the POWERDRIVE system, the traysealer does not require compressed air, which makes it energy efficient
  • Easy access to the parts most sensitive to contamination for fast cleaning
4

Labeller

A labelling kit for applying self-adhesive labels to the top, bottom, and side of packages transported on a conveyor belt.

Description:

A labelling kit for applying self-adhesive labels to the top, bottom, and side of packages transported on a conveyor belt. The unit is equipped with labelling heads with a colour control touch screen to manage and operate the system.

Features and advantages

  • Possibility to apply labels in different places on the packaging
  • A versatile label applicator, including film, paper, and transparent labels
  • Possibility to adapt the machine to changing trends on the packaging market
  • A versatile design enables long and short production cycles
  • Easy-to-use software with a short operating instruction for each function key integrated in the touch panel
  • Easy change of label rolls thanks to the Quick Roll Changeover (QRC) system
  • Optical detection of the package edge enables precise label application in the designated spot 
  • Control – a PLC, a colour touch panel, an intuitive menu in Polish, English, Russian, and optionally other languages
5

Automatic checkweigher with metal detector

The automatic checkweigher additionally has an integrated metal detector to detect foreign bodies in the packaging.

Description:

The automatic checkweigher additionally has an integrated metal detector to detect foreign bodies in the packaging.

Features and advantages:

  • Process control
  • Compliance certification requirements
  • Product savings by eliminating overweighing
  • Possibility to work on medium-weight (E-weights) systems
  • Thanks to the special design, changing the transport height is no problem
  • Automated reports provide production transparency and quality control for every piece produced – memory for 200 products
  • Product safety guaranteed by differentiated statistical analysis of total, accepted, and rejected production
  • The scale is designed for extension of its functions
  • The design of the scale ensures highest stability and weighing accuracy
  • A detection technology operating in many frequency bands – high rate of detection of foreign objects
  • Quick and easy system changeover to subsequent product batches thanks to the storage of multiple product items
  • A self-learning feature – fast, error-free setup and adjustment of product settings by the operator, requiring no specialized training or engineering knowledge
  • Access protection – protection against unauthorized changes with a system of user passwords or fingerprint authentication
  • A wide range of interfaces for easy integration into industrial data networks
  • Easy to clean, even under demanding conditions (low/high temperatures)

Leave your contact details
and we will prepare a line for you

    We design and install
    packing and sorting lines

    From needs analysis, through the design and its implementation, to professional service - we provide comprehensive solutions for our clients.
    We are developing and constantly expanding our offer by entering new segments of the fresh fruit and vegetable market.
    Let us design a line for you.
    Dofinansowanie Unia Europejska