The sealing of packages with heat-shrinkable film has never been so fast and effective! Discover the REV5 tray sealing equipment, a new machine manufactured by the Packaging Automation Ltd and find, how you can increase the productivity due to the latest technology and AI. Invest in an innovative sealing machine and meet the most demanding orders of retail chains.
Tray sealer REV5 – an innovative tray sealing machine
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Increased sealing speed by 20%
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50% energy consumption savings
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Upgraded sealing strength by 25%
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Advanced control systems using AI
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Better performance with reduced noise
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Easy access: quicker cleaning, maintenance, and changeovers
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Flexibility: ability to run in two directions
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Compatibility with different types of packaging
10 reasons, why it is worth to decide for the REV5 tray sealing machine
A new heat sealing machine from the Packaging Automation Ltd combines a few decades of manufacturer’s engineering thought with the latest technology. The 10 arguments, which distinguish this machine from the competition.
Less electricity and noise
Because of proprietary PowerDrive and Energy Reload System technologies the REV5 allows to save even as much as 50% of energy in relation to other tray sealers and at the same time it works much quieter than similar equipment. Lower bills translate into the ROI improvement.
Single lane, many advantages
The REV5 is a single lane tray sealer, which means that it occupies less space and does not generate the costs resulting from the necessity of installing additional conveyors. At the same time, it is equally productive as two-lane machines and moves packages in both directions.
SyncroflexPRO
A new type of conveyors management, which ensures a higher level of trays stability and equal distances between packages heading for the sealer. A proper arrangement of trays translates into less downtimes and maintaining the production continuity.
Better process control
PA has implemented a number of solutions, which minimise the risk of error and downtime. Advanced AI utilising systems check in real time, among others, the tray arrangement in the sealing tool and the film condition, and also match the necessary seal force to the type of packages.
No compressed air
The tray sealing machine is entirely electric, and the sealing tool mechanism utilises a servo motor, which ensures better control of this sealing stage.
Impressive experience
The tray sealer manufacturer, the Packaging Automation Ltd, has been manufacturing various packaging machines for 60 years. The British company is one of best known brands in the sector of packaging machines worldwide.
Ergonomics and ease of access
The advanced technology goes hand in hand with being operator-friendly. The REV5 tray sealer features an open design and toolless access to crucial parts of the sealer, which facilitates the machine changeover, cleaning, and service operations. This accelerates the daily duties.
A stable structure
The elements that are responsible for the machine durability are made from the best materials, e.g., hard-anodised aluminium and stainless steel, which translates into machine’s long life. Big anti-vibration feet ensure stable and safe operation at high rotations.
Automation
REV5 adapts the seal force and the speed of operation on its own. The machine selects the mode depending on the type of package. All that proceeds automatically and results in the optimisation of the operation continuity and energy consumption.
Human friendly technology
The intuitive software and a convenient touch screen facilitate the production managing and process controlling. The accessible menu with graphical elements facilitates the daily operators’ work and translates into efficient man-machine communication.
Less electricity and noise
Single lane, many advantages
SyncroflexPRO
Better process control
No compressed air
Impressive experience
Ergonomics and ease of access
A stable structure
Automation
Human friendly technology
Hello!
My name is Maciej Chmielewski and I am a Business Development Director at Milbor PMC.
I will be pleased to provide you more details on the REV5 tray sealer and other sealers. A conversation will help you to understand better the approach of our company to the production integration and automation, and also to calculate benefits from the investment in the heat sealing machine and to estimate the ROI.
I will make every effort to contact you within 24 hours.
Earn more thanks to the best tray sealing machines
The REV5 offers great possibilities of product personalisation with additions, and the machine’s price ranges from 158.000 to 216.000 EUR. In the Milbor PMC offer this tray sealer is available in the option of purchase, leasing, and rental. Apart costs, there are also measurable profits for the investor. What features cause that the REV5 will improve your financial results?
The sealing is smooth and faster by even 20%
Because of numerous systems the REV5 reduces the number of downtimes and maintains the operation continuity on a high level.
The bills lower by 50%
The lack of downtimes means lower demand for energy due to which the electricity bills will go down even by half.
Precise film application
A better seal quality on various types of packages means less complaints and the next orders.
Easy operation of the base tool
A simple design of the sealing tool facilitates a one-man changeover and eliminates the risk of operator’s error.
Remote control
The manufacturer offers optional software for remote following of the production results from any place.
Production optimisation
Toolless access and an open design shorten the time of needed actions (cleaning, changeover) which accelerate the production.
Multitasking and future-proof
The machine seals various types of packaging, thus REV5 is prepared for the changing trends and market expectations.
Measureable savings
Our calculations show that the tray sealer implementation generates approx. EUR 108,000 less costs than the manual package sealing. These are 5-year savings of a company, which packs annually 300 tonnes of fruits.
Effective line integration with the Milbor PMC
Chose an appropriate tray sealer and raise the total line effectiveness due to efficient integration of machines. Contact an expert and learn, by how much you can improve the production parameters due to this machine.
REV5 is compatible with plastic trays (PP, A-PET, C-PET, R-PET), plant based bioplastic trays (PLA), smooth wall foil trays, and pulp and board trays. Here are the examples:
Client's story
Winterwood Farms Ltd operates extensive fruit-growing facilities across the United Kingdom, France, Poland, and South Africa, spanning over 2,000 hectares in total. This vast operation positions them as the largest producer of blueberries across both Europe and Africa.
To keep up with increasing demand, Winterwood Farms saw the need to enhance their packaging processes and looked for advanced technological solutions.
Key challenges they encountered included: sustaining uninterrupted operations across their large-scale facilities, upholding efficiency while preserving packaging quality, and scaling up production while managing energy usage effectively.
Winterwood Farms Ltd decided to implement the REV5 heat sealing machine including Syncroflex Pro technology.
Thanks to REV5, the company increased output by 30% and reduced time spent on sealing trays by 20%. Additionally, they reached an impressive output of up to 150 packs per minute with exceptional efficiency, lowered energy consumption thanks to the REV5’s fully electric operation as well as improved scalability, positioning them well for future expansion.
Match a tray sealer to your needs with the Milbor PMC.
Automation is something more than the purchase of modern equipment. The matching of individual line elements and creating a consistent system is the key to the maximum utilisation of the machines potential. The machines integration requires experience, technical knowledge, and expertise in production processes. The Milbor PMC offers such competences to customers.
The cooperation with the Milbor PMC means:
1. Access to a vast range of machines
2. Tailored lines for fresh products packing
3. Machines integration in view of the optimum OEE
4. Proprietary automation solutions
5. Experts experience gathered at 200+ projects implemented in Europe and Morocco
6. Service available 24/7 and quick access to spare parts from the Europe-based warehouse
7. Contract, implementation, and service in multiple languages
The cooperation with the Milbor PMC means:
1. Access to a vast range of machines
2. Tailored lines for fresh products packing
3. Machines integration in view of the optimum OEE
4. Proprietary automation solutions
5. Experts experience gathered at 200+ projects implemented in Europe and Morocco
6. Service available 24/7 and quick access to spare parts from the Europe-based warehouse
7. Contract, implementation, and service in multiple languages
Hello!
My name is Maciej Chmielewski and I am a Business Development Director at Milbor PMC.
I will be pleased to provide you more details on the REV5 tray sealer and other sealers. A conversation will help you to understand better the approach of our company to the production integration and automation, and also to calculate benefits from the investment in the heat sealing machine and to estimate the ROI.
I will make every effort to contact you within 24 hours.
